Thursday, December 19, 2019

Holiday Spirit: Spoke Lights For The Windmill

December weather around here has been up and down. Days of 30 degree mornings followed by paltry highs of only 48F~! Then the next week some rain, clearing skies and temps going up to hi 60's. Sure unlike San Diego weather for riding... cool mornings(jackets) followed by quick warm-ups and arm-warmer riding all day. I finding out the winds here are generally from the SE or SW and kicks your butt if you venture out into open pastureland. Not to be dismayed, I am starting to dial it in for the shorter rando type rides. Not much daylight for the longer stuff.

Old windmill near North East Texas Trail
Holiday season is upon us and I thought I would light up the old windmill for all to see. It's an old 8' tall specimen that the previous home owner left with the house. All white, with some bent legs, etc. I managed to take the head off, open it up, clean and grease up the bushings. Spins real easy now. Also painted the blades with the patriotic red, white and blue. This took hours to finish.. Cleaning, prepping and masking off. Hopefully it will hold up to the weather.

The tower was easy enough to put lights on. I ordered some of those multi-colored string lights with the remote controller. It's a 110v to DC system with an inline controller box. Putting the string lights on the tower took several tries... at first I followed the diagonal braces with the lights, but later found out it didn't show well at night. I changed that over to following the legs and horizontal braces. Shows much better now. Also how to attach the string lights to the tower? Of course, zip ties? I kept re-routing the lights, so opted for some tough Duck Tape..white of course. Small strips. Should last for a month.

Next up was the tail-fin. Couldn't use the 110V string lights, since the tail would be rotating every time the wind changes. Opted for a AA-battery pak string lights.. like we used to use on the bike frames. Bolted the pak onto the fin and used little clips to hold the string lights on the fin outline. The batteries seem to last about 4 nights. You can change the pattern with a remote. White lights.

Paint and lights for nighttime cheers!
Now for the spinning blades. That was the easiest one. Bolted on two opposing spoke lights. These had to be waterproof and sturdy. For sure. The only work when your wheel is moving and it's dark out. Perfect. Each had only one AAA battery. I opted for the Energizer Li batteries vs the cheaper ones. These lights show different colors and patterns, depending on the blade speed. No wind = no light! Saving batteries. Quite a show when the wind blows hard. These lights shut off with a button on the side.

We turn the lights on in the evening when the sun sets... and off just after sunrise.
I ended up making a short video of this project:

Windmill Lights Video

- randorides

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